As a leading manufacturer and exporter of Ceramic IR Heaters, our company provides advanced heating solutions tailored for industries that need energy-efficient and reliable infrared heating. Over the years, we have built a reputation for designing and supplying heaters that combine cutting-edge technology, durability, and precision heating performance.

A Ceramic IR Heater (Ceramic Infrared Heater) works on the principle of infrared radiation, a highly efficient method of transferring heat. Unlike convection heaters that warm the surrounding air, Ceramic IR Heaters emit infrared waves, which are directly absorbed by objects and surfaces. This makes them incredibly effective for applications where fast heat-up times, focused heating, and uniform temperature control are critical.

Understanding Ceramic IR Heating Technology

Ceramic IR Heaters typically operate in the 2–10 micron wavelength range, which falls in the medium and far-infrared spectrum. This range is ideal for heating because materials and objects naturally absorb these wavelengths efficiently, ensuring better heat penetration and energy savings.

• Near Infrared (0.78 – 2 microns): Shorter wavelength, intense heat, used for applications needing rapid surface heating.
• Medium Infrared (2 – 4 microns): Balanced heating, suitable for plastics, curing, and packaging processes.
• Far Infrared (4 – 10 microns): Gentle, deep heating ideal for drying, food processing, and surface warming applications.

The wavelength and heating power of a Ceramic IR Heater depend on factors such as its design, material composition, and operating temperature. Our heaters are designed to match the specific needs of industries, ensuring consistent performance.

Key Features of Ceramic IR Heaters

• High Energy Efficiency – Direct heat transfer reduces heat loss and lowers energy costs.
• Fast Heat Response – Rapid heat-up and cool-down times improve production efficiency.
• Uniform Heat Distribution – Ensures even heating with no hot or cold spots.
• Durability – Ceramic construction withstands high operating temperatures and mechanical stress.
• Low Maintenance – Long service life with minimal upkeep required.
• Customizable Design – Available in various shapes, sizes, wattages, and voltage ranges.

Applications of Ceramic IR Heaters

Our Ceramic IR Heaters are widely used across industries for:

• Plastics Industry: Pre-heating, thermoforming, injection molding, and blow molding.
• Packaging Industry: Shrinking, sealing, and lamination.
• Textile Industry: Heat-setting and drying fabrics.
• Food & Beverage: Infrared baking, drying, and warming processes.
• Paint & Coatings: Curing, drying, and surface finishing.
• Electronics: Controlled heating for PCB drying and component processing.

By using Ceramic IR Heaters, industries benefit from reduced energy usage, faster processing times, and improved product quality.

Our Manufacturing Expertise

Since our establishment, we have consistently invested in world-class technology and quality control systems to deliver products that exceed international standards. Our expertise spans a wide range of heating solutions including:

• Ceramic IR Heaters
• Band Heaters
• Tubular Heaters
• Cartridge Heaters
• Casting Heaters
• Air and Finned Heaters

Exporting to countries such as South Africa, Saudi Arabia, UK, and Sri Lanka, we are recognized globally for our commitment to quality, competitive pricing, and on-time deliveries.

FAQ – Ceramic IR Heater

Q1: What is a Ceramic IR Heater?
A Ceramic IR Heater is an infrared heating element made of ceramic that emits heat in the 2–10 micron range, ideal for efficient industrial heating.

Q2: How do Ceramic IR Heaters work?
They emit infrared radiation that is directly absorbed by objects and surfaces, providing efficient and uniform heating without relying on air as a medium.

Q3: What industries use Ceramic IR Heaters?
They are commonly used in plastics, packaging, food processing, textiles, electronics, and coating industries.

Q4: What are the benefits of Ceramic IR Heaters?
They offer quick heating, energy savings, longevity, and customizable designs, making them suitable for a wide range of applications.

Q5: Can Ceramic IR Heaters be customized?
Yes, heaters can be built in different lengths, diameters, wattages, and configurations to match the specific needs of any industrial process.

A common form of industrial heater for uses requiring high-temperature heating of cylindrical things like pipes, barrels, and other machinery is the jacketed ceramic heater, also known as the ceramic band heater. These heaters are made of a ceramic core that contains the heating element and a metal jacket that shields it.

The following are some essential qualities and traits of jacketed ceramic heaters:

• Construction: A heating element, often constructed of resistance wire, is housed in the ceramic nozzle of the heater. A metal jacket, commonly made of stainless steel, is placed over this housing to protect it and improve heat transfer.
• Jacketed ceramic heaters are capable of operating at high temperatures, which can frequently reach 800°C (1492°F). They are appropriate for uses that demand a strong, even distribution of heat.
• High thermal conductivity of the ceramic material employed in these heaters allows for effective heat transfer from the heating element to the thing being heated. The metal jacket provides protection from the outside environment and improves heat dispersion.
• Design Flexibility: Jacketed ceramic heaters can be made to meet a target object’s precise diameter and length needs. To provide the best heating performance, they can be produced in a variety of sizes and watt densities.
• Simple Installation and Removal: These heaters frequently come equipped with clamps, bolts, or other mounting components that make them simple to mount to and remove from the intended item. This enables prompt upkeep or replacement as necessary.
• Even Heating: The construction of jacketed ceramic heaters ensures even heating of the heated object’s circle. This guarantees a constant temperature throughout the heating process and helps prevent hot areas.

The food and beverage sector, as well as the processing of plastics, extrusion, and moulding, pharmaceutical, Automobile, Rubber, packaging etc. all use jacketed ceramic heaters. They provide dependable and efficient heat transfer for increased productivity and product quality, making them well-suited for heating procedures that involve cylindrical objects.

A type of heating element called a ceramic band heater is frequently used in industrial applications to heat cylindrical surfaces like pipes, barrels, and other similar machinery. It comprises of a heating coil that is encased in ceramic insulation material and then housed in a metal housing.

Excellent thermal insulation capabilities are provided by the ceramic insulation material used in band heaters, allowing for effective heat transfer to the heated surface while minimising heat loss to the surroundings. Electrical insulation between the heating element and the item being heated is provided by this insulation, which also aids in preventing electrical leakage.

Stainless steel or other high-temperature alloys are frequently used to create the metal sheath or housing of ceramic band heaters. This outer layer shields the equipment from mechanical damage and aids in transmitting heat from the heating element to the surface.

For use in a range of industrial applications, ceramic band warmers come in a variety of shapes, sizes, and power ratings. They are frequently utilised in sectors like packaging, extrusion, injection moulding, and plastics processing. These heaters can be specially made to fit the equipment’s precise diameter and length.

Ceramic band heaters’ capacity to withstand high temperatures is one of their benefits. They are excellent for difficult industrial operations because they can tolerate high operating temperatures, which typically range from 600°F (315°C) to 1200°F (650°C).

Ceramic band heaters are a dependable heating option for industrial settings since they also have outstanding endurance and lifetime.

Ceramic band warmers are typically built with clamps, straps, or other devices that make it simple to attach and fasten the heater to other equipment. To ensure precise temperature control, they can also come with built-in temperature sensors or thermocouples.

Overall, ceramic band heaters offer an efficient and adaptable heating solution for a variety of industrial applications, transferring heat to cylindrical surfaces effectively and uniformly.

Features:-

• High resistance nickel chrome coil
• Durable
• Insulated

Product Specification

Features:

• Robust construction
• Optimum performance
• Highly durable